Bidirectional Composite Strengthening Systems

Gateway Composites LLC offers multiple standard fabric styles and constructions as well as custom design and manufacturing capabilities to meet your specific application requirements. We offer woven and unidirectional carbon fiber fabrics incorporating a broad range of aerial weights, weave constructions, yarn inputs, warp/fill counts, widths and raw materials.

We provide field ready systems and kits (private labeling available) that include high performance epoxy resin and pre-cut carbon fiber fabric for efficient application and use in the repair, retrofit and reinforcement of concrete, wood and steel structure, including: tanks, bridges, parking garages, concrete/masonry buildings, tunnels, silos, piers, precast products, telecommunication towers, basement walls, patio and driveways.

Data Sheet
View PDF

Design Custom CFRP System
To Meet Your Requirements

Contact A Specialist
Information & Samples

APPLICATIONS

  • Increase live load capacity and shear strengthening of structure due to deterioration, corrosion and design.

LOAD UPGRADE

  • Increase live load capacity of floors.
  • Increase shear and flexural strength of beams.
  • Increase axial capacity of columns.

SEISMIC RETROFIT

  • Increase compressive strength in beams, slabs, columns.
  • Increase shear wall strengthening.

DAMAGE REPAIR

  • Increase strength due to corrosion and deterioration.
  • Increase strength of structural components caused by fire or impact.

Just how strong are Carbon Fiber Reinforced Polymers?

experiment covering a paint stick with carbon fiber reinforcement

A customer covered a paint stick with CFRP. The result… strong enough to hold up a grown man. Imagine what CFRP can do for your degraded vessel that you don’t have the time or resources to completely replace right now.

a paint stick covered with carbon fiber reinforcement is very strong

Structural Restorations using Carbon Fiber-Reinforced Plastics (CFRP)

Gateway Composites carbon fiber fabric systems are designed specifically for structural strengthening applications on structures that have seen the harshest of corrosions. They are available in various weights, weaves and directionals of fabric to optimize the structural design. When you pair Gateway Composites CFRP with one of our tank lining systems, your vessel can be restored to its original operational standard. Our pre-formed structural carbon plates and strips are also often used in retrofit or upgrade systems.

Carbon Fiber Fabrics for Confining Vessels

Concrete and tile structures are susceptible to spalling after years of weathering, freeze/thaw cycles and continuous operation in harsh conditions. Gateway Composites carbon fiber fabric systems and structural glass systems are highly effective for confinement of spalls, as they provide a corrosion-resistant exterior surface for industrial process equipment such as tanks, silos, chimneys, columns, beams, slaps and piping. These systems are typically installed in the horizontal (hoop) direction and eliminate spalling of concrete and masonry tile structures.

CFRP Systems & Kits From Gateway Composites LLC
Description Fiber Input Weave Construction Area Weight Standard
Width
(inches)
Standard
Length
(yards)
3K2X2TW200 3K 2×2 Twill 205g/m2 6 oz/yd2 50 100
3KPW195 3K Plain Weave 195g/m2 5.8 oz/yd2 50 100
3KPW205 3K Plain Weave 205g/m2 6 oz/yd2 50 100
12K2X2TW400 12K 2×2 Twill 400g/m2 12 oz/yd2 24, 50 100
12KPW400 12K Plain Weave 400g/m2 12 oz/yd2 24, 50 100
12K5HS545 12K 5 Harness Satin 545g/m2 16 oz/yd2 24, 50 100
12KPW560 12K Plain Weave 545g/m2 16.5 oz/yd2 5.5, 12 50
12KPW610 12K Plain Weave 610g/m2 18 oz/yd2 24, 50 100
12K4X4CV 12K 4×4 Chevron 630g/m2 19 oz/yd2 50 100
12K2X2TW670 12K 2×2 Twill 670g/m2 20 oz/yd2 24, 50 100
12KPW800 12K, 24K Plain Weave 800g/m2 24 oz/yd2 24, 50 100